ZIP System
Insulation
ZIP System® R Sheathing Panel
For installation convenience and exceptional, long-term performance, the all-in-one ZIP System® R-Sheathing panel provides a new approach to sealing and insulating the…
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Product Summary
For installation convenience and exceptional, long-term performance, the all-in-one ZIP System® R-Sheathing panel provides a new approach to sealing and insulating the building envelope. One panel delivers thermal, air and moisture resistance, while providing excellent strength and durability.
Construction and Materials
The ZIP System building enclosure offers an innovative approach to wall and roof framing, combining sheathing and water-resistive barrier (WRB) into a single, integrated product. This system is designed to streamline the construction process, reduce labor costs, and provide a robust building envelope.
Construction and Materials:
- Core Material: The core of ZIP System panels is engineered wood. This typically consists of oriented strand board (OSB) that has been specially manufactured.
- Integrated Water-Resistive Barrier (WRB): A key feature of the ZIP System is its factory-applied WRB. This is a continuous layer of material bonded to the structural sheathing. This integrated WRB eliminates the need for a separate house wrap, reducing installation steps and the potential for installation errors.
- Fastening System: The system is designed to be fastened with specific fasteners, often proprietary screws or nails, that seal the panel edges and seams. This specialized fastening creates a monolithic barrier that prevents air and water intrusion.
- Sealing System: ZIP System utilizes a specialized tape to seal the seams between panels, as well as around penetrations like windows and doors. This tape is engineered to adhere strongly to the integrated WRB, ensuring a continuous air and water barrier.
- Panel Types: ZIP System is available in various panel types to suit different structural and design needs, including standard sheathing and insulated sheathing options. The insulated panels incorporate rigid foam insulation directly to the back of the sheathing, offering both structural support and thermal performance in a single product.
Key Benefits and Features:
- All-in-One Solution: Combines structural sheathing and WRB, simplifying the building process.
- Reduced Labor: Eliminates the need for separate WRB installation and related labor.
- Enhanced Durability: Creates a robust and continuous air and water barrier, contributing to long-term building performance.
- Increased Efficiency: The integrated nature of the system allows for faster installation times.
- Built-in Protection: The factory-applied WRB and specialized sealing methods offer reliable protection against the elements during construction and throughout the life of the building.
Features and Benefits
ZIP System products offer a revolutionary approach to building enclosures, integrating structural sheathing and a continuous water-resistive barrier (WRB) into a single, high-performance panel. This innovative design streamlines the construction process, reduces labor, and enhances the durability and energy efficiency of residential and commercial structures.
Core Advantages of ZIP System
- All-in-One Solution: Combines structural sheathing and a WRB in a single panel, eliminating the need for separate housewrap and tape.
- Exceptional Weather Protection: Provides a robust defense against moisture intrusion, contributing to a drier and healthier building envelope.
- Enhanced Structural Strength: Delivers superior racking strength compared to traditional sheathing, creating a more resilient building frame.
- Reduced Installation Time: Simplifies the building process, leading to faster project completion and lower labor costs.
- Improved Energy Efficiency: Creates an airtight building envelope, minimizing air leakage and reducing heating and cooling expenses.
- Durability: Designed to withstand the elements during construction and throughout the building's lifespan.
Features and Benefits
ZIP System Sheathing
ZIP System sheathing panels are engineered with an integrated WRB, eliminating the need for traditional housewrap. The inherent strength of these panels provides a robust structural component for walls and roofs. The integrated WRB is factory-applied, ensuring consistent coverage and reducing the risk of installation errors common with separate housewrap applications.
- Feature: Integrated Water-Resistive Barrier (WRB)
- Benefit: Eliminates the need for separate housewrap, saving time and material costs.
- Benefit: Provides a continuous, high-performance barrier against bulk water intrusion.
- Feature: Structural Integrity
- Benefit: Offers superior racking strength for a more stable and durable structure.
- Benefit: Acts as both sheathing and WRB, simplifying the construction sequence.
- Feature: Advanced Bonding Technology
- Benefit: Ensures the WRB is permanently bonded to the substrate, preventing delamination and maintaining its protective function.
ZIP System Tape
Specifically formulated for use with ZIP System sheathing, ZIP System Tape creates a continuous, airtight, and watertight seal over panel seams, fasteners, and penetrations. This tape is designed for superior adhesion and long-term durability, ensuring the integrity of the building envelope.
- Feature: High-Performance Adhesive
- Benefit: Creates a strong, lasting bond to the ZIP System sheathing for reliable air and water sealing.
- Feature: Vapor Permeability
- Benefit: Allows incidental moisture within the wall cavity to escape, preventing moisture buildup and potential damage.
- Feature: UV and Impact Resistance
- Benefit: Withstands exposure to the elements during construction and provides protection against physical damage.
ZIP System Liquid-Flash
ZIP System Liquid-Flash is a fluid-applied flashing designed to seal rough openings in windows, doors, and other penetrations. This product works seamlessly with ZIP System sheathing and tape to provide a comprehensive and robust weather barrier.
- Feature: Seamless Application
- Benefit: Forms a continuous, monolithic flashing detail that eliminates seams and potential leak points.
- Feature: Excellent Adhesion
- Benefit: Bonds securely to various substrates, ensuring long-term protection against water ingress.
- Feature: Formable and Flexible
- Benefit: Conforms easily to complex shapes and transitions, providing a reliable seal around challenging openings.
ZIP System Stretch Tape
ZIP System Stretch Tape is engineered to accommodate movement and expansion at critical transitions and corners. Its inherent flexibility makes it ideal for detailing areas where greater dimensional stability is required.
- Feature: High Elongation
- Benefit: Accommodates building movement, thermal expansion, and contraction without compromising the seal.
- Feature: Durable and Resilient
- Benefit: Maintains its sealing properties under stress, ensuring continued protection against air and water.
ZIP System Roof Panels
ZIP System Roof panels offer a structural roof deck solution with an integrated WRB, providing a faster and more efficient way to protect the building from the elements. The panels are designed for easy installation and create a strong, reliable roofing substrate.
- Feature: Integrated WRB
- Benefit: Eliminates the need for underlayment, simplifying roof construction and reducing material costs.
- Benefit: Provides a high level of protection against water intrusion during and after construction.
- Feature: Structural Strength
- Benefit: Creates a rigid and stable roof deck, contributing to the overall structural integrity of the building.
- Feature: Ease of Installation
- Benefit: Panels are designed for quick and straightforward installation, speeding up the roofing process.
Options-Styles
ZIP System Building Enclosures offers innovative solutions for creating a superior building envelope. Their products are designed to streamline the construction process by integrating sheathing and water-resistive barrier (WRB) into a single panelized system. This approach simplifies installation, reduces labor, and enhances building performance.
The core of the ZIP System is its structural sheathing panels, which come in various thicknesses and types to suit different structural requirements and climate zones. These panels are manufactured with an integrated, vapor-permeable WRB that is factory-applied. This eliminates the need for separate house wrap installation, significantly speeding up the enclosure timeline.
ZIP System panels are also engineered with a built-in vapor-permeable water-resistive barrier and air barrier, which are permanently bonded to the panel. This integrated system is designed to provide robust protection against moisture and air infiltration, contributing to improved energy efficiency and interior comfort.
Style and Features:
- Integrated Sheathing and WRB: The primary style feature is the seamless combination of structural sheathing and a factory-applied water-resistive barrier. This dual-functionality is a key differentiator.
- Vapor Permeable: The integrated WRB is vapor-permeable, allowing moisture vapor to escape from the wall cavity, which helps prevent the buildup of moisture within the structure and reduces the risk of mold and rot.
- Air Barrier: The system also functions as an air barrier, sealing out unwanted drafts and improving the overall airtightness of the building envelope.
- Structural Integrity: ZIP System panels provide structural support for the building, meeting or exceeding industry standards for sheathing.
- Durable Finish: The exposed surface of the panel is treated to offer a degree of protection during the construction phase, though it is intended to be covered by final cladding.
Available Options:
- Panel Thicknesses: ZIP System panels are available in a range of thicknesses, typically including options like 7/16 inch, 1/2 inch, and 5/8 inch, to accommodate different structural engineering requirements and wall assembly designs.
- Panel Sizes: Standard panel sizes are available, commonly 4x8 feet, to facilitate efficient installation and minimize waste. Longer panels may also be offered for specific applications.
- Plywood and OSB Options: The ZIP System is available in both plywood and oriented strand board (OSB) substrates, allowing builders to choose based on project specifications, local building codes, and material preferences.
- Adhesive Application: Specific ZIP System adhesives are recommended for sealing the seams between panels, creating a continuous air and water barrier. These adhesives are designed to work with the integrated WRB on the panels.
- Taping Solutions: Complementary taping products are available to seal seams, joints, and penetrations, further ensuring the integrity of the air and water barrier system.
The ZIP System's design philosophy emphasizes creating a robust, weather-tight, and structurally sound building envelope with fewer components and less labor compared to traditional methods. This results in a more efficient construction process and a higher-performing finished building.
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Roofing
Peel and Stick Roof Underlayment
Don’t let the threat of leaks keep you up at night. Stick it to the rain with our new ZIP System™ waterproofing peel and stick roofing underlayment.
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Product Summary
Don’t let the threat of leaks keep you up at night. Stick it to the rain with our new ZIP System™ waterproofing peel and stick roofing underlayment. Add it to ZIP System® sheathing and tape and register your eligible product for protection so strong, we’ll back it with a Leak-Free Guarantee.
Construction and Materials
The ZIP System® is an innovative integrated roof and wall sheathing solution that streamlines the building process. It combines structural sheathing with an integrated, water-resistive barrier (WRB) and air barrier in a single panel.
Construction and Materials
The core of the ZIP System panel is a moisture-resistant, engineered wood product. This engineered wood is manufactured using a proprietary hot-melt process that bonds wood strands together with a water-resistant adhesive. The resulting panel is strong, stable, and designed to withstand exposure to the elements during the construction phase.
What distinguishes the ZIP System is its integrated WRB and air barrier. This barrier is permanently bonded to the structural sheathing panel. This integration eliminates the need for separate housewrap or felt underlayment, reducing installation time and the potential for errors. The integrated membrane is designed to be vapor-permeable, allowing moisture vapor to escape from the wall or roof assembly while preventing liquid water from entering.
The system is typically available in a variety of panel thicknesses and sizes to accommodate different structural requirements and design preferences. The edges of the panels are designed for a tight fit, and a specialized ZIP System tape is used to seal the seams between panels, creating a continuous barrier against air and water infiltration.
Key Features and Benefits
- Integrated Solution: Combines structural sheathing, water-resistive barrier, and air barrier into a single panel.
- Engineered Wood Core: Provides structural strength and stability.
- Moisture Resistance: Designed to withstand weather exposure during construction.
- Water-Resistive Barrier: Prevents liquid water intrusion while allowing vapor to escape.
- Air Barrier: Contributes to a more airtight building envelope, improving energy efficiency.
- Reduced Installation Time: Eliminates the need for separate WRB and underlayment installation.
- Sealed Seams: Utilizes specialized tape for a continuous barrier.
Features and Benefits
The ZIP System is an innovative approach to building enclosures, combining structural sheathing and a continuous water-resistive barrier and air barrier in one product. Designed for both walls and roofs, ZIP System panels are manufactured by ZIP System Building Enclosures and are a key component for modern construction.
Features and Benefits
- Integrated Barrier System: Unlike traditional methods requiring separate housewrap or felt, ZIP System panels feature an integrated vapor-permeable water-resistive barrier and air barrier directly on the panel surface. This streamlines the building process and reduces the risk of installation errors associated with multiple components.
- Superior Water Resistance: The built-in barrier offers robust protection against bulk water intrusion, safeguarding the building envelope from moisture damage, mold, and rot. This contributes to a longer-lasting and more durable structure.
- Enhanced Air Sealing: The system creates a continuous air barrier, significantly reducing air leakage. This leads to improved indoor air quality, increased occupant comfort, and substantial energy savings by minimizing conditioned air loss and uncontrolled infiltration.
- Structural Integrity: ZIP System panels are engineered for strength and rigidity, providing structural support for walls and roofs. They meet or exceed building code requirements for structural performance.
- Quick and Easy Installation: The all-in-one nature of ZIP System panels simplifies installation. The panels are easily cut and installed using standard tools, and the integrated barrier eliminates the need for separate fasteners or tapes for the underlayment layer.
- Reduced Labor Costs: By consolidating multiple steps into one, ZIP System significantly reduces installation time and labor, leading to cost savings on construction projects.
- Durable and Reliable: The robust construction and integrated barrier system ensure long-term performance, providing reliable protection for the building envelope throughout its lifespan.
- Variety of Panel Options: ZIP System offers a range of panel types and thicknesses to suit various structural and performance needs for both wall and roof applications.
Core Advantages
The core advantage of the ZIP System lies in its revolutionary all-in-one design, which fundamentally changes how building envelopes are constructed. By integrating structural sheathing with a continuous water-resistive and air barrier, it delivers:
- Simplicity and Efficiency: It streamlines the construction process, saving valuable time and labor on site by eliminating the need for separate underlayment, housewrap, and associated fastening and sealing steps.
- Enhanced Performance: The system provides superior protection against bulk water and uncontrolled air leakage, contributing to a healthier, more comfortable, and energy-efficient building.
- Reduced Risk: The integrated nature of the barrier system minimizes installation errors and potential failure points often associated with multi-component approaches, leading to a more reliable and durable enclosure.
Options-Styles
The ZIP System is an innovative building enclosure solution from ZIP System Building Enclosures, designed to streamline the construction process while providing superior weather protection and structural integrity. Primarily used for roofing underlayment and sheathing applications, the ZIP System integrates sheathing and water-resistive barrier (WRB) into a single, high-performance panel.
Style and Options:
- Integrated Sheathing and WRB: The defining characteristic of the ZIP System is its factory-applied, built-in water-resistive barrier. This eliminates the need for separate house wrap or felt underlayment, significantly reducing installation time and labor costs.
- Structural Panels: The system offers structural sheathing panels that provide a solid base for roofing materials. These panels are engineered for strength and stability.
- Seam Sealing Technology: A critical component of the ZIP System is its proprietary seam sealing tape. This tape is specifically designed to create a continuous, airtight, and watertight seal along the panel edges. When applied correctly, it forms a monolithic barrier that prevents moisture intrusion and air infiltration.
- Varying Panel Thicknesses: While specific options for thickness can vary based on regional availability and project requirements, the ZIP System typically comes in standard sheathing thicknesses designed to meet structural load requirements for residential and light commercial applications.
- Exterior Grade Performance: The panels are engineered for exterior use and are designed to withstand exposure to the elements during the construction phase and throughout the life of the building.
- Fastener Requirements: The system specifies particular types and patterns of fasteners to ensure structural integrity and the proper performance of the integrated WRB.
The ZIP System aims to simplify the construction of a building's exterior envelope by combining multiple components into one product. This integrated approach is intended to reduce the number of steps required on-site, minimize the potential for installation errors, and enhance the overall performance of the roof deck. The system's design contributes to a more robust and energy-efficient building enclosure by creating a continuous air and water barrier.
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Roof Sheathing
The ZIP Sheathing System is a one-of-a-kind structural roof and wall system with a built-in energy-efficient barrier that keeps moisture out and reduces air leakage, while still…
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Product Summary
It’s a one-of-a-kind structural roof and wall system with a built-in energy-efficient barrier that keeps moisture out and reduces air leakage, while still allowing panels to properly dry. Plus, it installs in two easy steps: 1. Install the panels, 2. Tape the seams. Fewer steps result in 40% faster installation when compared to traditional housewrap and felt.
Construction and Materials
The ZIP System provides a revolutionary approach to building enclosures, streamlining the process of sheathing and weather-resistive barrier (WRB) installation into a single step. This integrated system offers a durable and efficient solution for both walls and roofs.
The core of the ZIP System is its engineered wood panels. These panels are constructed from oriented strand board (OSB) that has been specifically treated and coated. The OSB itself is manufactured from precisely engineered strands of wood, compressed and bonded together with waterproof resins under heat and pressure. This process creates a strong, stable, and consistent panel.
What distinguishes ZIP System panels is the integrated vapor-permeable water-resistive barrier coating that is applied directly to the panel's surface. This proprietary coating is designed to prevent bulk water intrusion while allowing water vapor to escape from within the wall or roof assembly. This integral WRB eliminates the need for separate house wrap or felt paper, significantly reducing installation time and the potential for installation errors.
The system also incorporates specialized tape designed to seal the seams between panels. This tape is crucial for creating an continuous air and water barrier. The tape adheres strongly to the coated panel surface, ensuring a robust seal against the elements. Fasteners used to attach the panels also play a role in maintaining the integrity of the system.
Key materials and components include:
- Engineered Wood Panels: OSB construction with a proprietary, vapor-permeable water-resistive barrier coating.
- Seam Tape: A high-performance tape specifically designed to adhere to the coated panel surface, creating a continuous air and water barrier at panel joints.
- Fasteners: Appropriate nails or screws for securing the panels to the building structure, designed to work with the system's sealing capabilities.
The ZIP System's integrated design offers several advantages. By combining sheathing and WRB, it simplifies construction, reduces labor costs, and speeds up project timelines. The engineered nature of the OSB provides structural integrity, while the integrated barrier ensures excellent weather protection and air sealing.
Features and Benefits
ZIP System® Sheathing: The Future of Building Enclosures
Upgrade your building projects with ZIP System® sheathing, an innovative and integrated structural panel and continuous air and water-resistive barrier system from ZIP System Building Enclosures. Designed to streamline construction and enhance building performance, ZIP System panels offer a superior alternative to traditional house wrap and taped sheathing methods.
Key Features:
- Integrated Barrier: ZIP System panels combine structural sheathing with a built-in air and water-resistive barrier. This eliminates the need for separate house wrap, saving time and labor on the job site.
- Advanced Seam Technology: The system features a proprietary seam tape specifically engineered to create a continuous, airtight, and watertight seal when applied to the panel edges.
- Structural Strength: Available in various thicknesses and materials, ZIP System sheathing provides robust structural integrity for walls and roofs, meeting demanding building codes.
- Moisture Management: The integrated vapor-permeable barrier allows moisture vapor to escape from within the wall cavity while preventing liquid water intrusion, contributing to a healthier building environment.
- Ease of Installation: With fewer steps compared to traditional methods, ZIP System significantly speeds up the enclosure process, allowing for faster project completion.
- Durability: ZIP System panels are manufactured for long-term performance, providing reliable protection against the elements.
Benefits for Builders and Homeowners:
- Reduced Labor Costs: The all-in-one design significantly cuts down on installation time and the need for multiple trades, leading to substantial savings.
- Faster Project Timelines: Expedite your construction schedule by eliminating the separate house wrap and taping steps.
- Enhanced Building Performance: Achieve superior air and water resistance for improved energy efficiency, occupant comfort, and long-term durability of the building envelope.
- Simplified Material Management: Consolidate your sheathing and weather-resistive barrier needs into a single product, simplifying ordering and inventory.
- Peace of Mind: The integrated system ensures a reliably sealed building envelope, reducing the risk of moisture-related issues and callbacks.
- Superior Air and Water Resistance: Creates a robust barrier against air infiltration and bulk water, crucial for energy efficiency and preventing structural damage.
Core Advantages:
The fundamental advantage of ZIP System sheathing lies in its integrated design. By combining structural sheathing with a continuous air and water-resistive barrier in a single panel, ZIP System dramatically simplifies the building enclosure process. This integration directly translates to significant time and labor savings on the job site, allowing for faster project completion and reduced construction costs. Furthermore, the proprietary seam tape technology ensures a reliable and continuous seal, offering superior air and water resistance compared to traditional methods and contributing to a more durable and energy-efficient building envelope.
Product Offerings:
ZIP System offers a range of sheathing panels to meet diverse project requirements:
- ZIP System R-Sheathing: Provides an additional layer of continuous rigid foam insulation, enhancing thermal performance and simplifying the insulation installation process.
- ZIP System Straight/R-Panel: The standard option for walls and roofs, offering structural integrity and integrated weather protection.
These panels are available in various lengths and widths to accommodate standard framing practices and minimize waste.
Options-Styles
The ZIP System® brand offers innovative building enclosure solutions designed for superior structural integrity and weather resistance. Their core products are engineered wood panels that integrate sheathing and a water-resistive barrier (WRB) into a single component, streamlining the construction process.
Style and Product Options
ZIP System panels are available in several configurations to meet diverse project needs:
- ZIP System Roof: This system provides a structural roof deck that also functions as a continuous water-resistive barrier. It eliminates the need for separate felt or house wrap, offering a faster and more efficient installation. The panels are typically available in thicknesses suitable for standard roof framing.
- ZIP System Walls: Designed for exterior wall applications, these panels offer both structural support and an integrated WRB. This simplifies the wall assembly, reducing labor and material costs. Like the roof system, it combines sheathing and WRB in one product. Panels are offered in various thicknesses to accommodate different structural requirements.
- ZIP System Continuous Insulation: This option provides the same integrated sheathing and WRB benefits but is also designed to incorporate rigid foam insulation directly into the panel. This creates a high-performance wall assembly with excellent thermal resistance, reducing thermal bridging and improving energy efficiency. These panels are available with pre-attached rigid foam in various thicknesses.
All ZIP System panels are manufactured with a proprietary, factory-applied coating that acts as the integrated water-resistive barrier. This coating is designed to be durable and to withstand exposure to the elements during construction. The panels themselves are engineered wood products, providing strength and stability.
Key Features and Benefits
The primary advantages of ZIP System products include:
- Integrated System: Combines structural sheathing with a water-resistive barrier in a single panel, reducing installation steps and complexity.
- Fast Installation: The integrated nature of the product significantly speeds up the enclosure process, potentially saving labor costs and project time.
- Superior Moisture Protection: The factory-applied WRB provides a continuous barrier against bulk water intrusion, helping to protect the building structure from moisture damage.
- Structural Performance: Engineered wood construction ensures robust structural integrity for both roof and wall assemblies.
- Reduced Air Leakage: When properly installed and taped, the system creates a well-sealed building envelope, contributing to improved indoor air quality and energy efficiency.
- Continuous Insulation Option: The continuous insulation panels enhance thermal performance, helping to meet energy codes and reduce heating and cooling costs.
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Walls
Wall Sheathing
The ZIP Sheathing System is a one-of-a-kind structural roof and wall system with a built-in energy-efficient barrier that keeps moisture out and reduces air leakage, while still…
or Give us a Call
Product Summary
The ZIP Sheathing System is a one-of-a-kind structural roof and wall system with a built-in energy-efficient barrier that keeps moisture out and reduces air leakage, while still allowing panels to properly dry.
Any long length wall sheathing can reduce the number of horizontal joints and the need for blocking, but these walls still rely on traditional housewrap to complete the job. Only ZIP System® long length sheathing combines the benefits of a longer panel with the ability to completely eliminate housewrap. Can your long length sheathing do that?
Construction and Materials
The ZIP System is a revolutionary approach to building enclosures, combining structural sheathing and a water-resistive barrier into a single, integrated product. This innovative system streamlines the construction process and enhances building performance.
Construction and Materials:
- Core Material: The foundational component of the ZIP System is engineered wood sheathing. This sheathing is specifically designed for structural integrity and durability.
- Integrated Water-Resistive Barrier: The exterior face of the ZIP System sheathing is factory-coated with a proprietary, breathable, water-resistive barrier. This barrier is fused to the wood substrate, creating a continuous, monolithic layer that prevents bulk water intrusion while allowing water vapor to escape from the wall cavity. This is a key differentiator from traditional building wraps that are installed separately.
- Sealed Seams: The system's integrity is further enhanced through the use of ZIP System tape. This specialized tape is designed to adhere strongly to the sheathing's coated surface, creating a robust seal over all panel seams, penetrations, and flashing details. This ensures a continuous barrier against air and water infiltration.
- Structural Strength: The engineered wood core provides the necessary structural support for walls, roofs, and floors, fulfilling the role of traditional OSB or plywood sheathing.
Key Features and Benefits:
- All-in-One Solution: By integrating sheathing and a water-resistive barrier, the ZIP System eliminates the need for separate house wrap installation, saving time and labor on the job site.
- Continuous Barrier: The factory-applied barrier and taped seams create a truly continuous air and water barrier, minimizing the risk of leaks and drafts that can compromise building performance and energy efficiency.
- Durability: The engineered wood provides robust structural performance, and the integrated barrier offers excellent protection against the elements during the construction phase and throughout the building's life.
- Breathability: The water-resistive barrier is permeable, allowing moisture vapor to escape from the wall cavity, which helps to prevent moisture-related problems like mold and rot.
Features and Benefits
Introducing ZIP System sheathing, a revolutionary approach to building envelopes designed to streamline your construction process and deliver superior performance. Forget the complicated, multi-step installation of traditional house wrap and sheathing. ZIP System integrates a water-resistive barrier (WRB) directly into the structural sheathing panels, creating a seamless and robust building enclosure with fewer steps and less waste.
Features and Benefits
- Integrated WRB: The defining feature of ZIP System is its built-in water-resistive barrier. This means you eliminate the need for separate house wrap, reducing labor time and material costs associated with this critical component of a weather-tight building.
- Structural Sheathing: Beyond its moisture protection, ZIP System panels provide the structural integrity you expect from premium sheathing. This dual functionality means you achieve both structural support and weather protection from a single product.
- Advanced Sealing Technology: ZIP System utilizes an advanced acrylic coating that is factory-applied. This coating creates a continuous barrier against bulk water while allowing for vapor to escape, promoting a healthier and more durable building.
- Fast and Easy Installation: The integrated WRB and structural capabilities translate to a significantly faster installation. Simply install the panels and then seal the seams, fasteners, and penetrations with the specialized ZIP System tape. This dramatically simplifies the building envelope process.
- Superior Air and Water Protection: Once properly taped, ZIP System creates a highly effective air and water barrier. This helps to prevent drafts, reduce energy loss, and protect your building's interior from moisture intrusion, contributing to increased occupant comfort and reduced heating and cooling costs.
- Reduced Waste: By combining two essential building enclosure components into one product, ZIP System inherently reduces material handling and job site waste.
- Durability: ZIP System is engineered for longevity and performance, providing a reliable barrier against the elements for the life of your building.
- Versatility: Available in various panel sizes and thicknesses, ZIP System is suitable for a wide range of residential and commercial building applications, including walls, roofs, and floors.
Core Advantages
- Simplified Construction Process: The most significant advantage of ZIP System is its ability to condense multiple building enclosure steps into one. This leads to faster project completion times and potentially lower labor costs.
- Enhanced Performance: By creating a continuous, integrated air and water barrier, ZIP System offers superior protection against moisture and air infiltration, leading to a more comfortable and energy-efficient building.
- Cost-Effectiveness: While the upfront cost of ZIP System panels may be comparable to traditional sheathing and house wrap, the savings realized through reduced labor, fewer materials, and faster installation often make it a more economically advantageous choice over the project's lifecycle.
- Reduced Risk of Installation Errors: Eliminating the separate house wrap step significantly reduces the opportunities for installation errors that can compromise a building's weather resistance.
Options-Styles
ZIP System Building Enclosures, a brand from Huber Wood, offers a range of innovative sheathing products designed to streamline the construction process. The core of the ZIP System is its integrated structural panel with a built-in vapor-permeable water-resistive barrier (WRB) and air barrier. This design eliminates the need for separate house wrap and taping of seams, significantly reducing labor and material costs while enhancing building performance.
The primary product line consists of ZIP System sheathing panels, available in different thicknesses and sizes to accommodate various structural and architectural requirements. These panels are engineered for strength and durability, providing a robust substrate for siding and other exterior finishes.
Style and Options
ZIP System offers the following key styles and options:
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ZIP System Sheathing: This is the foundational product. It is available in two primary thicknesses:
- 7/16" ZIP System: A common choice for wall applications, offering excellent structural integrity and performance.
- 1/2" ZIP System: Provides increased stiffness and is often used in applications requiring greater structural capacity.
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ZIP System R-Sheathing: This option combines the structural benefits of ZIP System sheathing with integrated rigid foam insulation. This "all-in-one" panel simplifies installation by providing structure, WRB, air barrier, and insulation in a single component.
- Available in various R-values to meet different insulation requirements.
- The rigid foam is typically XPS (extruded polystyrene), offering excellent moisture resistance and thermal performance.
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ZIP System Accessories: To complete the system and ensure optimal performance, ZIP System offers a suite of accessories:
- ZIP System Tape: A high-performance acrylic tape specifically engineered for sealing ZIP System panel seams, corners, and penetrations. It is designed to adhere effectively to the integrated WRB/air barrier.
- ZIP System Liquid Flash: A liquid-applied flashing used around windows, doors, and other openings. It creates a seamless and durable seal to prevent water intrusion.
- ZIP System Stretch Tape: Designed for detailing irregular surfaces and sheathing transitions, providing a flexible and reliable seal.
- ZIP System Mechanical Fasteners: Recommended fasteners that meet specific structural and performance requirements for ZIP System panels.
The overall style of ZIP System products is characterized by their integrated nature and focus on simplifying construction. The visible component on the exterior is a durable OSB (oriented strand board) surface with the WRB/air barrier pre-applied. The system’s design promotes a clean and efficient installation process, aiming for a weather-tight and air-tight building envelope from the initial sheathing stage.
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ZIP System® R Sheathing Panel
For installation convenience and exceptional, long-term performance, the all-in-one ZIP System® R-Sheathing panel provides a new approach to sealing and insulating the…
or Give us a Call
Product Summary
For installation convenience and exceptional, long-term performance, the all-in-one ZIP System® R-Sheathing panel provides a new approach to sealing and insulating the building envelope. One panel delivers thermal, air and moisture resistance, while providing excellent strength and durability.
Construction and Materials
The ZIP System building enclosure offers an innovative approach to wall and roof framing, combining sheathing and water-resistive barrier (WRB) into a single, integrated product. This system is designed to streamline the construction process, reduce labor costs, and provide a robust building envelope.
Construction and Materials:
- Core Material: The core of ZIP System panels is engineered wood. This typically consists of oriented strand board (OSB) that has been specially manufactured.
- Integrated Water-Resistive Barrier (WRB): A key feature of the ZIP System is its factory-applied WRB. This is a continuous layer of material bonded to the structural sheathing. This integrated WRB eliminates the need for a separate house wrap, reducing installation steps and the potential for installation errors.
- Fastening System: The system is designed to be fastened with specific fasteners, often proprietary screws or nails, that seal the panel edges and seams. This specialized fastening creates a monolithic barrier that prevents air and water intrusion.
- Sealing System: ZIP System utilizes a specialized tape to seal the seams between panels, as well as around penetrations like windows and doors. This tape is engineered to adhere strongly to the integrated WRB, ensuring a continuous air and water barrier.
- Panel Types: ZIP System is available in various panel types to suit different structural and design needs, including standard sheathing and insulated sheathing options. The insulated panels incorporate rigid foam insulation directly to the back of the sheathing, offering both structural support and thermal performance in a single product.
Key Benefits and Features:
- All-in-One Solution: Combines structural sheathing and WRB, simplifying the building process.
- Reduced Labor: Eliminates the need for separate WRB installation and related labor.
- Enhanced Durability: Creates a robust and continuous air and water barrier, contributing to long-term building performance.
- Increased Efficiency: The integrated nature of the system allows for faster installation times.
- Built-in Protection: The factory-applied WRB and specialized sealing methods offer reliable protection against the elements during construction and throughout the life of the building.
Features and Benefits
ZIP System products offer a revolutionary approach to building enclosures, integrating structural sheathing and a continuous water-resistive barrier (WRB) into a single, high-performance panel. This innovative design streamlines the construction process, reduces labor, and enhances the durability and energy efficiency of residential and commercial structures.
Core Advantages of ZIP System
- All-in-One Solution: Combines structural sheathing and a WRB in a single panel, eliminating the need for separate housewrap and tape.
- Exceptional Weather Protection: Provides a robust defense against moisture intrusion, contributing to a drier and healthier building envelope.
- Enhanced Structural Strength: Delivers superior racking strength compared to traditional sheathing, creating a more resilient building frame.
- Reduced Installation Time: Simplifies the building process, leading to faster project completion and lower labor costs.
- Improved Energy Efficiency: Creates an airtight building envelope, minimizing air leakage and reducing heating and cooling expenses.
- Durability: Designed to withstand the elements during construction and throughout the building's lifespan.
Features and Benefits
ZIP System Sheathing
ZIP System sheathing panels are engineered with an integrated WRB, eliminating the need for traditional housewrap. The inherent strength of these panels provides a robust structural component for walls and roofs. The integrated WRB is factory-applied, ensuring consistent coverage and reducing the risk of installation errors common with separate housewrap applications.
- Feature: Integrated Water-Resistive Barrier (WRB)
- Benefit: Eliminates the need for separate housewrap, saving time and material costs.
- Benefit: Provides a continuous, high-performance barrier against bulk water intrusion.
- Feature: Structural Integrity
- Benefit: Offers superior racking strength for a more stable and durable structure.
- Benefit: Acts as both sheathing and WRB, simplifying the construction sequence.
- Feature: Advanced Bonding Technology
- Benefit: Ensures the WRB is permanently bonded to the substrate, preventing delamination and maintaining its protective function.
ZIP System Tape
Specifically formulated for use with ZIP System sheathing, ZIP System Tape creates a continuous, airtight, and watertight seal over panel seams, fasteners, and penetrations. This tape is designed for superior adhesion and long-term durability, ensuring the integrity of the building envelope.
- Feature: High-Performance Adhesive
- Benefit: Creates a strong, lasting bond to the ZIP System sheathing for reliable air and water sealing.
- Feature: Vapor Permeability
- Benefit: Allows incidental moisture within the wall cavity to escape, preventing moisture buildup and potential damage.
- Feature: UV and Impact Resistance
- Benefit: Withstands exposure to the elements during construction and provides protection against physical damage.
ZIP System Liquid-Flash
ZIP System Liquid-Flash is a fluid-applied flashing designed to seal rough openings in windows, doors, and other penetrations. This product works seamlessly with ZIP System sheathing and tape to provide a comprehensive and robust weather barrier.
- Feature: Seamless Application
- Benefit: Forms a continuous, monolithic flashing detail that eliminates seams and potential leak points.
- Feature: Excellent Adhesion
- Benefit: Bonds securely to various substrates, ensuring long-term protection against water ingress.
- Feature: Formable and Flexible
- Benefit: Conforms easily to complex shapes and transitions, providing a reliable seal around challenging openings.
ZIP System Stretch Tape
ZIP System Stretch Tape is engineered to accommodate movement and expansion at critical transitions and corners. Its inherent flexibility makes it ideal for detailing areas where greater dimensional stability is required.
- Feature: High Elongation
- Benefit: Accommodates building movement, thermal expansion, and contraction without compromising the seal.
- Feature: Durable and Resilient
- Benefit: Maintains its sealing properties under stress, ensuring continued protection against air and water.
ZIP System Roof Panels
ZIP System Roof panels offer a structural roof deck solution with an integrated WRB, providing a faster and more efficient way to protect the building from the elements. The panels are designed for easy installation and create a strong, reliable roofing substrate.
- Feature: Integrated WRB
- Benefit: Eliminates the need for underlayment, simplifying roof construction and reducing material costs.
- Benefit: Provides a high level of protection against water intrusion during and after construction.
- Feature: Structural Strength
- Benefit: Creates a rigid and stable roof deck, contributing to the overall structural integrity of the building.
- Feature: Ease of Installation
- Benefit: Panels are designed for quick and straightforward installation, speeding up the roofing process.
Options-Styles
ZIP System Building Enclosures offers innovative solutions for creating a superior building envelope. Their products are designed to streamline the construction process by integrating sheathing and water-resistive barrier (WRB) into a single panelized system. This approach simplifies installation, reduces labor, and enhances building performance.
The core of the ZIP System is its structural sheathing panels, which come in various thicknesses and types to suit different structural requirements and climate zones. These panels are manufactured with an integrated, vapor-permeable WRB that is factory-applied. This eliminates the need for separate house wrap installation, significantly speeding up the enclosure timeline.
ZIP System panels are also engineered with a built-in vapor-permeable water-resistive barrier and air barrier, which are permanently bonded to the panel. This integrated system is designed to provide robust protection against moisture and air infiltration, contributing to improved energy efficiency and interior comfort.
Style and Features:
- Integrated Sheathing and WRB: The primary style feature is the seamless combination of structural sheathing and a factory-applied water-resistive barrier. This dual-functionality is a key differentiator.
- Vapor Permeable: The integrated WRB is vapor-permeable, allowing moisture vapor to escape from the wall cavity, which helps prevent the buildup of moisture within the structure and reduces the risk of mold and rot.
- Air Barrier: The system also functions as an air barrier, sealing out unwanted drafts and improving the overall airtightness of the building envelope.
- Structural Integrity: ZIP System panels provide structural support for the building, meeting or exceeding industry standards for sheathing.
- Durable Finish: The exposed surface of the panel is treated to offer a degree of protection during the construction phase, though it is intended to be covered by final cladding.
Available Options:
- Panel Thicknesses: ZIP System panels are available in a range of thicknesses, typically including options like 7/16 inch, 1/2 inch, and 5/8 inch, to accommodate different structural engineering requirements and wall assembly designs.
- Panel Sizes: Standard panel sizes are available, commonly 4x8 feet, to facilitate efficient installation and minimize waste. Longer panels may also be offered for specific applications.
- Plywood and OSB Options: The ZIP System is available in both plywood and oriented strand board (OSB) substrates, allowing builders to choose based on project specifications, local building codes, and material preferences.
- Adhesive Application: Specific ZIP System adhesives are recommended for sealing the seams between panels, creating a continuous air and water barrier. These adhesives are designed to work with the integrated WRB on the panels.
- Taping Solutions: Complementary taping products are available to seal seams, joints, and penetrations, further ensuring the integrity of the air and water barrier system.
The ZIP System's design philosophy emphasizes creating a robust, weather-tight, and structurally sound building envelope with fewer components and less labor compared to traditional methods. This results in a more efficient construction process and a higher-performing finished building.
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